In the world of injection molding, machine vision technology is transforming mold protection, ensuring efficiency, precision, and cost savings. For decades, Avalon Vision Solutions has been at the forefront of vision mold protection technology. The company’s advanced MoldWatcher™ system provides a cutting-edge solution that prevents catastrophic mold failures by leveraging non-contact vision technology. MoldWatcher™ detects potential issues before they escalate, saving manufacturers from costly repairs and unplanned downtime.
The High Stakes of Injection Mold Protection
Every injection molding cycle carries an inherent risk. Molded parts or slides can stick, leading to costly damage if undetected. Standard mold protection systems only identify these problems after they occur, often resulting in expensive tool repairs and production delays. Vision-based mold protection, however, changes the game by proactively identifying issues before they cause harm.
How MoldWatcher™ Works
MoldWatcher™ continuously monitors the molding process, ensuring that every cycle runs smoothly and safely. The system utilizes high-resolution cameras and machine vision technology to detect misalignment, stuck parts, or improperly placed inserts. If an anomaly is detected, the system alerts operators and stops the press before any force is placed on the mold and damage occurs.
Benefits of MoldWatcher™
– Prevents Mold Damage: Non-contact vision technology stops hazardous force from impacting the mold.
– Reduces Downtime: Avoid costly delays by preventing equipment damage.
– Enhances Production Quality: Ensures proper insert placement and part removal to maintain consistent quality.
– Works Across Multiple Applications: Compatible with horizontal and vertical injection molding machines, die-casting machines, and Metal Injection Molding (MIM) processes.
MoldWatcher™ in Action
On Horizontal Presses
For horizontal injection molding machines, MoldWatcher™ performs several critical functions:
– Inspects inserts and part quality* within the mold.
– Ensures complete ejection of parts to prevent mold damage.
– Verifies empty cavities, cores, and slides before the next cycle begins.
On Vertical Presses
Vertical presses pose unique challenges, and MoldWatcher™ is designed to handle them effectively:
– Confirms proper insert placement before allowing the mold to close.
– Detects any foreign objects on the lower mold half.
– Checks for complete part ejection from the upper mold half after each cycle.
The Future of Injection Molding with Machine Vision
With increasing demand for precision and efficiency, machine vision technology is revolutionizing injection mold protection. MoldWatcher™ stands at the forefront of this transformation, offering manufacturers peace of mind and superior mold protection. By preventing catastrophic failures before they happen, Avalon Vision Solutions helps businesses maintain productivity, reduce costs, and extend the lifespan of their molds.
Invest in Smart Mold Protection Today
Don’t wait for a costly mold failure to disrupt your production. Implement MoldWatcher™ to safeguard your equipment, optimize your processes, and stay ahead of the competition. Contact Avalon Vision Solutions today to learn more about how machine vision can enhance your injection molding operations.
*The part quality check within the mold is limited to several conditions. Please call to verify with our engineering team.